本產(chǎn)品是扭剪型螺栓擰緊作業(yè)的必備工具,利用螺栓定扭矩V型切口,當(dāng)扳手達(dá)到一定扭矩時(shí)即可剪斷螺栓的梅花頭是靠螺栓的定扭矩V型切口來(lái)保證的。廣泛應(yīng)用于鋼結(jié)構(gòu)橋梁、廠房、發(fā)電設(shè)備等設(shè)施的施工作業(yè)。
This product is a necessary tool for tightening the torsion-shear bolt. It uses the V-shaped notch with fixed torque of the bolt. When the wrench reaches a certain torque, the Torx head of the bolt can be cut. It is guaranteed by the V-shaped notch with fixed torque of the bolt. It is widely used in the construction of steel structure bridges, workshops, power generation equipment and other facilities.
扭剪型電動(dòng)扳手螺栓的擰緊操作
Tightening operation of torsion shear type electric wrench bolt
1、裝上反力支架,并緊固螺釘。開動(dòng)主機(jī),使方頭銷孔與反力支架孔相對(duì)應(yīng),然后裝入扳手套筒,插上銷釘,并用橡膠圈固定。
1. Install the reaction support and tighten the screws. Start the main engine, make the square head pin hole correspond to the reaction support hole, then install the wrench socket, insert the pin, and fix it with a rubber ring.
2、將控制儀的扭矩旋鈕調(diào)到所需扭矩值,將主機(jī)正反開關(guān)撥到正轉(zhuǎn)位置,把扳手套筒套在螺紋連接件的六方上。
2. Adjust the torque knob of the controller to the required torque value, turn the forward and reverse switches of the host machine to the forward rotation position, and put the wrench socket on the hexagon of the threaded connection.
3、按下電源開關(guān),扳手啟動(dòng)。當(dāng)反力支架力臂靠牢支架時(shí)(支點(diǎn)可以是鄰近的一只螺栓或-可作支點(diǎn)的位置)螺栓開始擰緊。當(dāng)螺栓扭矩達(dá)到預(yù)定扭矩時(shí),扳手自動(dòng)停止,緊固完成,松開電源開關(guān),進(jìn)行下一只螺栓的擰緊工作。
3. Press the power switch and the wrench will start. When the force arm of the reaction support is close to the support (the fulcrum can be an adjacent bolt or the fulcrum position), the bolt starts to tighten. When the bolt torque reaches the predetermined torque, the wrench will stop automatically, and the tightening is completed. Loosen the power switch to tighten the next bolt.
4、扳手自動(dòng)停止后,靠反力支架的彈性形變力,使支架力臂自動(dòng)脫離支點(diǎn),取下扳手。如力臂不能脫離支點(diǎn)時(shí),可撥動(dòng)正反開關(guān),點(diǎn)動(dòng)電源開關(guān)扳手即可取下。
4. After the wrench stops automatically, the force arm of the support will automatically disengage from the fulcrum by the elastic deformation force of the reaction support, and the wrench will be removed. If the lever arm cannot be separated from the fulcrum, you can toggle the forward and reverse switches, and then jog the power switch wrench to remove it.
扭剪型電動(dòng)扳手操作注意事項(xiàng)
Precautions for operation of torsion shear type electric wrench
1、螺栓直徑的大小對(duì)控制精度有一定的影響,施工中應(yīng)用相同型號(hào)的螺栓連接付來(lái)標(biāo)定扭矩值,而且使用一段時(shí)間后還應(yīng)進(jìn)行檢驗(yàn)校定。
1. The size of the bolt diameter has a certain impact on the control accuracy. The same type of bolt connection pair shall be used to calibrate the torque value during construction, and the torque value shall also be checked and calibrated after use for a period of time.
2、工作前應(yīng)開機(jī)空轉(zhuǎn)3-5分鐘。操作中如發(fā)現(xiàn)電機(jī)火花大,聲音異常,扭矩不穩(wěn)定時(shí),應(yīng)立即停機(jī)檢查,切勿帶病工作。
2. Start and idle for 3-5 minutes before work. If the motor is found to have large sparks, abnormal sound and unstable torque during operation, it should be stopped immediately for inspection, and it is not allowed to work with diseases.
3、定期清洗和更換油脂,一般在工作5000次后,應(yīng)進(jìn)行一次清洗加油,以延長(zhǎng)使用壽命。
3. Clean and replace the grease regularly. Generally, after 5000 times of operation, clean and refuel once to extend the service life.
4、主機(jī)上的電源開關(guān),碳刷,控制儀上的保險(xiǎn)絲等均屬易損件,容易引起故障,應(yīng)經(jīng)常檢查,及時(shí)更換。
4. The power switch, carbon brush and fuse on the control instrument on the main machine are all vulnerable parts, which are easy to cause faults. They should be checked frequently and replaced in time.
5、使用中如發(fā)現(xiàn)工具上的螺釘松動(dòng),應(yīng)及時(shí)緊固。
5. If the screw on the tool is loose during use, it should be fastened in time.
6、搬運(yùn)工具時(shí)不可提拉電纜線,并注意輕拿輕放,防止震動(dòng)和摔碰。不用時(shí)應(yīng)放在通風(fēng)干燥處。如發(fā)現(xiàn)受潮應(yīng)及時(shí)進(jìn)行干燥處理。不可與酸、堿等有害物質(zhì)氣體接觸或存放在一起。
6. When carrying tools, do not pull the cable, and pay attention to handle it gently to prevent vibration and falling. It should be placed in a ventilated and dry place when not in use. In case of moisture, it shall be dried in time. Do not contact or store with acid, alkali and other harmful substances and gases.
扭剪型電動(dòng)扳手扭矩的選擇與調(diào)節(jié)
Selection and adjustment of torque of electric wrench with torsion shear
1、用戶可在50-3500Nm的范圍內(nèi)任意選擇相應(yīng)規(guī)格的扭剪型電動(dòng)扳手。
1. The user can choose the electric wrench of corresponding specifications in the range of 50-3500Nm.
2、控制儀面板上有“扭矩調(diào)解旋鈕”??逃?-10個(gè)刻度值。細(xì)調(diào)旋鈕的作用是在粗調(diào)兩檔之間進(jìn)行調(diào)節(jié)補(bǔ)償,以提高扭矩控制精度。
2. There is a "torque adjustment knob" on the control panel. There are 0-10 scale values. The function of fine adjustment knob is to adjust and compensate between the two gears of coarse adjustment to improve the torque control accuracy.
3、調(diào)節(jié)方法:產(chǎn)品出廠時(shí)帶有扭矩測(cè)試數(shù)據(jù)卡片,供用戶標(biāo)定時(shí)參考,用戶可根據(jù)所需扭矩選擇某一刻度值,按擰緊螺栓的操作方法,擰緊螺栓,用測(cè)力扳手或其它測(cè)力儀器測(cè)出螺栓的實(shí)際扭矩值,若扭矩相差較小,可用細(xì)調(diào)加以補(bǔ)償,若相差較大,可將粗調(diào)向上或向下調(diào)一檔,反復(fù)幾次即可獲得所需扭矩值。
3. Adjustment method: The product is delivered with a torque test data card for the user's reference during calibration. The user can select a certain scale value according to the required torque, tighten the bolt according to the operation method of tightening the bolt, and measure the actual torque value of the bolt with a force measuring wrench or other force measuring instruments. If the torque difference is small, fine adjustment can be used to compensate. If the difference is large, coarse adjustment can be up or down by one gear, Repeat several times to obtain the required torque value.
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